How do I pump all the refrigerant into the outdoor unit (pump down)?
Unit in cooling (a heat pump too — in cooling). Front-seat the liquid valve — the small line — with the hex key. The compressor moves the refrigerant into the condenser and suction drops. When it gets to 0 psig but has not gone into a vacuum, front-seat the suction valve — the large line — and kill the unit right away. Never pump a scroll into a vacuum or run it in one: an arc can jump at the terminals. The refrigerant ends up in the outdoor condenser, not in the compressor.
Likely causes, in order
1. Pump down step by step: split, heat pump, mini-split, how to open it back up
Tools: Gauges, hex key for the service valves, wrench for the caps
- Why: lock all the refrigerant in the outdoor unit (condenser + liquid line) so you can open the line set or the indoor unit without recovery. The refrigerant goes into the condenser, not into the compressor; the compressor only moves it there.
- The unit runs in COOLING. A heat pump too — cooling only: in heating the flow is reversed and the refrigerant would go to the indoor unit.
- Gauge on the suction port (large line). Take the cap off the liquid valve (small line) and turn it clockwise with the hex key until it stops (front-seat). No force: it stops — you stop.
- The compressor moves the refrigerant from the line and evaporator into the condenser; suction drops. Keep your eyes on the gauge.
- When suction gets to 0 psig but has NOT gone into a vacuum, front-seat the suction valve (large line) and immediately kill the unit at the disconnect.
- NEVER pump a scroll compressor into a vacuum or run it in a vacuum: in a vacuum an arc can jump at the terminals and damage them. Many Copeland scrolls have internal protection that stops pumping at about a 10:1 pressure ratio, but don't rely on it.
- Check: after shutdown suction stays near zero. If it climbs fast, the liquid valve or the compressor valves are leaking — recover the refrigerant with a recovery machine instead.
- Mini-split: same order — small valve first, then the large one, in forced cooling mode (Test Run / Forced Cooling — per the model's manual). Disconnect the pipes only with the compressor off.
- Going back: if the line set or indoor unit was opened — first evacuate to 500 µ with a decay test, then open both valves counterclockwise until they stop (back-seat). Caps back on: finger tight + 1/6 turn with a wrench.
Normal: After shutdown suction holds near 0 psig, both valves closed — the refrigerant is locked outside.
If not: Pressure climbs fast → a valve or the compressor valves leak: recover with a recovery machine.
2. Testing a compressor by pulling it into a vacuum is not allowed — what to do instead
Tools: Gauges, clamp meter
- Signs: the compressor runs and hums evenly, amps well BELOW RLA, suction high, head low — pressures converge toward the middle. Small delta T, air barely cool.
- Make sure it isn't low charge (high superheat and both pressures low there) or a stuck-open TXV.
- Don't front-seat the suction valve or pull the compressor into a vacuum — it damages scrolls (internal arcing at the terminals). Instead compare amps with the manufacturer's table for these pressures and voltage. High suction + low head + amps well below expected → the compressor isn't pumping. On a heat pump rule out a leaking reversing valve first.
- Shut off and watch: pressures equalize in seconds — valves/scroll check valve leaking (normal is minutes).
- Megger/ohm the windings: C–S, C–R, S–R present and small; to ground — very high (Copeland: not below 0.5 MΩ on a scroll; never megger under vacuum).
Normal: Pressures and amps match the manufacturer's table for these conditions (amps below RLA).
If not: Compressor replacement ($1500–3000) — on a unit over 12 years a system replacement is usually the better value.